How to Build an IAAF Standard Running Track with EPDM & PU Binder
How to Build an IAAF Standard Running Track with EPDM & PU Binder
Introduction:
Everyone loves the thrill of running on a professional-quality track. Whether for schools, clubs, or stadiums, having a durable and safe surface matters.
In this guide, you’ll learn exactly how to build an IAAF standard running track with EPDM & PU binder, step by step.
We’ll cover the essential materials, construction process, safety measures, and why PFS Sport is the trusted partner for world-class running track solutions.
Why Choose an IAAF Standard Running Track?
An IAAF-certified running track ensures global standards for performance and safety. Athletes experience consistent grip, shock absorption, and durability. Schools and sports facilities benefit from longevity and low maintenance. Choosing a running track with EPDM & PU binder means your facility is ready for both training and competitions.
Understanding EPDM & PU Binder
What is EPDM?
EPDM (Ethylene Propylene Diene Monomer) is a high-quality synthetic rubber granule. It offers superior UV resistance, elasticity, and weatherproofing. On tracks, EPDM provides excellent grip, ensuring athletes run safely in all conditions.
What is PU Binder?
PU (Polyurethane) binder acts as the adhesive that holds the EPDM granules together. It ensures structural stability, shock absorption, and long-lasting resilience. The combination of EPDM granules with PU binder creates the perfect balance of flexibility and strength.
Step-by-Step Guide to Building a Running Track with EPDM & PU Binder
Step 1: Site Preparation
The process starts with clearing the site, leveling the surface, and ensuring proper drainage. A well-prepared base is crucial to prevent waterlogging and surface damage.
Step 2: Base Construction
A concrete or asphalt base is laid to provide stability. The foundation should be smooth, crack-free, and durable to withstand high foot traffic and weather.
Step 3: Primer Application
A PU-based primer is applied on the base. This improves adhesion between the foundation and subsequent layers.
Step 4: Elastic Base Layer
The first cushion layer is created by mixing black SBR granules with PU binder. This layer absorbs impact and enhances athlete safety.
Step 5: Wearing Layer with EPDM & PU Binder
Colored EPDM granules are mixed with PU binder and applied as the top surface. This creates the visible running track surface. It’s durable, vibrant, and weather-resistant.
Step 6: Line Marking
Professional track marking paints are applied for lanes, start/finish lines, and numbering. Precision ensures compliance with IAAF standards.
Step 7: Curing & Inspection
The track is left to cure, ensuring all layers bond perfectly. A final inspection is conducted to confirm IAAF compliance before use.
Benefits of a Running Track with EPDM & PU Binder
- Durability: Withstands heavy use and extreme weather.
- Athlete Safety: Provides cushioning and reduces injury risks.
- Low Maintenance: Easy to clean and repair.
- Aesthetics: Vibrant colors that don’t fade easily.
- Eco-Friendly: Sustainable materials designed to last for decades.
Why PFS Sport is Your Best Partner
At PFS Sport (Polska Fabryka Sportów), we specialize in designing and installing world-class running tracks with EPDM & PU binder.
- Global Expertise: Installed sports infrastructure across Europe, India, and the Middle East.
- Premium Materials: We source only high-quality EPDM granules and PU binders.
- IAAF Compliance: Every project meets international standards.
- End-to-End Support: From planning to final handover, we manage the entire process.
Whether it’s a school, university, or stadium, PFS Sport ensures your running track performs at the highest level.
Maintenance Tips for Longevity
- Regular Cleaning: Remove dust, leaves, and debris.
- Check Drainage: Prevent water accumulation that may damage the binder.
- Annual Inspections: Identify cracks or wear early.
- Resurfacing: Apply fresh EPDM & PU layers every few years for extended life.
Common Mistakes to Avoid
- Skipping Base Preparation: Leads to cracks and uneven surfaces.
- Using Low-Quality Materials: Reduces durability and performance.
- Improper Curing: Weakens bonding between layers.
- Ignoring Standards: Non-compliance risks disqualification for professional events.
Future of Running Tracks with EPDM & PU Binder
With growing interest in athletics, the demand for safe and eco-friendly tracks is rising. Advanced binders and UV-resistant EPDM granules are shaping next-generation tracks. Facilities investing today will stay future-ready for global competitions.
Conclusion
Building an IAAF standard running track with EPDM & PU binder ensures durability, safety, and compliance for athletes at all levels. By choosing premium materials and expert installation, your track can last decades.
Partnering with PFS Sport guarantees global standards, high-quality materials, and unmatched expertise. If you’re ready to upgrade your facility, PFS Sport is here to make it happen.
👉 Contact PFS Sport today to start your running track project with confidence.
